Automotive Science and Engineering

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Car body lightening and crashworthiness are two important objectives of car design. Due to their excellent performance, composite materials are extensively used in the car industries. In addition, reducing the weight of vehicle is effective in decreasing the fuel consumption. Hat shape energy absorber is used in car’s doors for side impact protection. The aim of these numerical models and experimental tests is to unveil some important fact about using composite materials in hat shape energy absorber and also show the effect of orientation angles on the amount of energy absorption. The effects of different orientation angles on crushing behavior of hat shape structure are presented.

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In internal combustion engines, exhaust valve and its seat gain considerable temperature as the hot gases exit through them. So, the rate of heat transfer should be under control. In this study, the contact heat transfer coefficient has been estimated. An experimental study on an Air-Cooled internal combustion engine cylinder head has been considered. Using the measured temperatures of sensors located in specific locations of the exhaust valve and the seat and the method of linear extrapolation, the surface contact temperatures and constant and periodic contact heat transfer coefficient were calculated. Also, a sensitivity analysis has been done to study the effects of different parameters of contact pressure, contact frequency, heat flux and cooling air speed on thermal contact conductance. The results show that between the major four considered parameters, the thermal contact conductance is more sensitive to the contact pressure, then the contact frequency, heat flux and the cooling air speed are the most affecting parameters on thermal contact resistance.

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In this experimental study, heat transfer and pressure drop, ΔP, of a coolant nanofluid, obtained by adding alumina nanoparticles to Ethylene Glycol-water mixture (60:40 by mass), in a automotive radiator have been investigated. For this purpose, an experimental setup has been designed and constructed. The experiments have been performed for base fluid and nanofluid with different volume fractions of 0.003, 0.006, 0.009 and 0.012 and under laminar regime with various coolant flow rates of 9, 11 and 13 lit/min and two air velocities of 3.75 and 2.85 m/s. The thermophysical properties have been calculated using the recently presented temperature dependent models. According to the results, the heat transfer and ΔP increase with increasing the coolant flow and nanoparticles volume fraction. Increasing the air velocity causes enhancement of heat transfer. Although Nusselt number decreases when nanofluid is utilized, it enhances as the nanoparticles volume fraction increases. The performance evaluation using nanofluid in the car radiator shows remarkable enhancement in radiator thermal efficiency. However, the ratio of heat transfer rate to the needed pumping power (Merit parameter) decreases.

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A multi-objective optimization and thermal analysis is performed by both experimental and numerical approaches on a Stirling engine cooler and heater. The power generated is measured experimentally by an electrical engine coupled with the crank case, and the friction is estimated by the difference between the necessary power used for rotating the engine at a specific pressure and speed, versus the actual power measured experimentally. In the experimental approach, different conditions were considered; for example, the charge pressure varied from 5-9 bars, and the engine speed varied from 286-1146 rpm. The maximum power generated was 461.3 W and was reported at 9 bars of charge pressure and 1146 rpm engine speed. Numerical approach was carried to simulate thermal balance for investigations on the effect of friction, engine speed and efficiency on generated engine power. Average values of Nusselt number and coefficient of friction were suggested from simulation results.
The multi-objective optimization was held using DOE method for maximizing engine efficiency and power, and also minimizing pressure drop. The top and bottom boundary values for our optimization were 5-9 bars of pressure and 286-1146 rpm of engine speed; for both helium and carbon dioxide. To do so, all three significance factors (engine speed, efficiency and friction) were given different weights, thus different combinations of weight value was investigated
Amongst different interesting findings, results showed that if the efficiency weight factor changed from 1 to 3, for helium in a specific condition, the optimum engine speed would increase by approximately 30.6 %

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The main objective of this study is to investigate the vibrational behavior of the crankshaft mechanism of an IC engine operated on motoring mode as a function of the lubricant type, oil temperature. This attempt included instrumenting the engine block with accelerometers to measure horizontal and vertical vibration intensity and running the engine on an electromotor test rig in a specific test procedure namely strip-down method. The experiments were conducted with various cranktrain configurations under different engine speeds, lubricant types and oil temperatures. The results showed that vibration intensity of the cranktrain mechanism increases with increasing engine speed. This vibrations level was maximum in the highest speed. Changes in vertical vibrations caused by crankshaft in different conditions were almost similar to horizontal vibration changes. Also, the engine vibration caused by crankshaft were not affected by the oil type and oil temperature at all engine speeds, and increase in the speed had a very slight effect on this vibration. The engine vibrations due to reciprocating masses increased significantly with the speed rise, and altered by changes in oil temperature. Changing the oil type had almost no effect on vertical vibration caused by the movement of the reciprocating masses at any engine speed. But the horizontal vibration caused by them at a constant oil temperature increased by changing the oil type from 20w50 to 10w40. The experimental results showed that the contribution of the reciprocating masses from the vibrations caused by cranktrain mechanism was much higher than that of the crankshaft.
 

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The liquid metal droplets in the mercury magnetic reciprocating micropump are actuated by Lorentz force and reciprocated inside some sub-channels. The droplets in sub-channel act as pistons to pump the working fluid. The initial step in establishing the performance of the mercury magnetic reciprocating micropumps is to study the motion of droplet inside the channel. The extraction of the analytic equation governing the droplet motion inside the channel is complicated due presence of electromagnetic fields and three dimensional effects of the flow. Further, the existence of a pumped fluid in contact with the droplet and the adhesion force due to small dimensions are considered as the other reasons. In this study, the forces operating on the droplet were figured out by the Lagrangian approach and lumped mass assumption for the droplet. Accordingly, forces less than 5% of the actuation force were eliminated from the motion equation of droplet employing dimensional analysis. The simplified equation was presented as an ordinary differential equation and solved numerically. In addition to the analytic solution, the issue was experimentally investigated for a case study. The analytic and empirical results accord well with one another. The method pointed out in this study can be applied to predict the droplet motion in various microsystems.